Investigation of Process Parameters of a Novel Magnetorheological Finishing Process for External Cylindrical Surfaces

The recent rise in the demand for high precision, close tolerances, and super surface finish quality of components part assembly modules competitive manufacturing industrial environment enhanced working life functional requirements machines globally. Three revolving curved tip tools based magnetorheological process is designed developed to fine external cylindrical surfaces soft hard materials. effect key operational machining parameters on roughness a newly was carried out using one factor at time method. magnetizing current, speed tools, rotational workpiece, workpiece traverse are that have been considered this purpose. experimentation has performed aluminium because its broad applicability, such as shafts, rods, pistons, other circular components. primary purpose study determine range essential control finishing process. percentage reduction Ra, Rq, Rz values 69.64%, 58.21%, 54.48%, respectively, after 60 minutes current 2A, 30 RPM, rotation 600 RPM feed 10 cm/min.